Technical authority for plastic injection molding machines Saturday to Wednesday, 8:00–17:00
Process

Build the barrel temperature profile from hopper to nozzle

Zone temperatures should rise gradually from the hopper to the nozzle. An overheated feed zone softens the material before it reaches the screw and makes feeding unstable.

The feed zone (next to the hopper) should be the coolest zone, so pellets enter the screw solid and create the friction needed to convey them. If this zone is too hot, material sticks together in the hopper throat and bridges.

The middle zones melt and homogenize the material, and the nozzle zone is usually set close to the target melt temperature. Always take the exact range from the material supplier's datasheet.

Signs of a wrong profile: fluctuating recovery time, fluctuating cushion, burn streaks or unmelted particles in the part.

This note is general guidance. For exact settings, the material datasheet and the machine maker's instructions are the reference.

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